Preparation of aluminum oxide coating on carbon/carbon composites using a new detonation sprayer

Abstract

A new multi-chamber cumulative detonation sprayer (MCDS) was applied to fabricate an aluminum oxide coating on carbon/carbon composites. MCDS provides heating and acceleration of ceramic micropowders by means of combustible gas mixture detonation products with a frequency of 20 Hz and above. The ceramic aluminum oxide particle kinetic energy ensures the destruction of the weakened areas on the carbon-carbon composite material surface and the incorporation of these particles into the surface layer. The following powder particles decelerate on the already fixed particles and form a ceramic coating. The formed aluminum oxide coating is characterized by high hardness and low porosity (<1%). MCDS provides the formation of a high-quality ceramic layer, which can also serve as the basis for the formation of protective heat-resistant coatings